Tuesday, May 29, 2018

Significance of Meshing in Analysis

MESHING IN ANALYSIS

Finite Element Analysis (FEA) provides a reliable numerical technique for analyzing engineering designs. The process starts with the creation of a geometric model. Then, the program subdivides the model into small pieces of simple shapes (elements) connected at common points (nodes). Finite element analysis programs look at the model as a network of discrete interconnected elements.

The Finite Element Method (FEM) predicts the behavior of the model by combining the information obtained from all elements making up the model.

Meshing is a very crucial step in design analysis. The automatic mesher in the software generates a mesh based on a global element size, tolerance, and local mesh control specifications. Mesh control lets you specify different sizes of elements for components, faces, edges, and vertices.

The software estimates a global element size for the model taking into consideration its volume, surface area, and other geometric details. The size of the generated mesh (number of nodes and elements) depends on the geometry and dimensions of the model, element size, mesh tolerance, mesh control, and contact specifications. In the early stages of design analysis where approximate results may suffice, you can specify a larger element size for a faster solution. For a more accurate solution, a smaller element size may be required.

Meshing generates 3D tetrahedral solid elements, 2D triangular shell elements, and 1D beam elements. A mesh consists of one type of elements unless the mixed mesh type is specified. Solid elements are naturally suitable for bulky models. Shell elements are naturally suitable for modeling thin parts (sheet metals), and beams and trusses are suitable for modeling structural members.

Solid Mesh
In meshing a part or an assembly with solid elements, the software generates one of the following types of elements based on the active mesh options for the study:
Draft quality mesh
The automatic mesher generates linear tetrahedral solid elements.
High quality mesh
The automatic mesher generates parabolic tetrahedral solid elements.
Linear elements are also called first-order, or lower-order elements. Parabolic elements are also called second-order, or higher-order elements.
A linear tetrahedral element is defined by four corner nodes connected by six straight edges. A parabolic tetrahedral element is defined by four corner nodes, six mid-side nodes, and six edges. The following figures show schematic drawings of linear and parabolic tetrahedral solid elements.


In general, for the same mesh density (number of elements), parabolic elements yield better results than linear elements because: 1) they represent curved boundaries more accurately, and 2) they produce better mathematical approximations. However, parabolic elements require greater computational resources than linear elements.



For structural problems, each node in a solid element has three degrees of freedom that represent the translations in three orthogonal directions. The software uses the X, Y, and Z directions of the global Cartesian coordinate system in formulating the problem.
For thermal problems, each node has one degree of freedom which is the temperature.




Shell Mesh

When using shell elements, the software generates one of the following types of elements depending on the active meshing options for the study:
Draft quality mesh The automatic mesher generates linear triangular shell elements.
High quality mesh The automatic mesher generates parabolic triangular shell elements.
A linear triangular shell element is defined by three corner nodes connected by three straight edges. A parabolic triangular element is defined by three corner nodes, three mid-side nodes, and three parabolic edges. For studies using sheet metals, the thickness of the shells is automatically extracted from the geometry of the model.
To set the desired option for a study, right-click the Mesh icon, select Create Mesh, and expand Advanced.
Shell elements are 2D elements capable of resisting membrane and bending loads.
Linear triangular element Parabolic triangular element
For structural studies, each node in shell elements has six degrees of freedom; three translations and three rotations. The translational degrees of freedom are motions in the global X, Y, and Z directions. The rotational degrees of freedom are rotations about the global X, Y, and Z axes.
For thermal problems, each node has one degree of freedom which is the temperature.



The software generates a shell mesh automatically for the following geometries:
Sheet metals with uniform thicknesses
Sheet metals mesh with shell elements, except for drop test studies. The software assigns the thickness of shell based on sheet metal thickness. You can edit the default shell definition before running the study, except thickness.
Surface bodies

Surface bodies mesh with shell elements. The software assigns a thin shell formulation to each surface body. You can edit the default shell definition before running the study.


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Information Courtesy: SolidWorks Simulation